Why Custom Mailer Boxes Are A Smart Packaging Option

Packaging is critical to the success of any product. Businesses in today’s competitive market are looking for packaging options that are not only cost-effective but also environmentally friendly. This is where custom Kraft mailer boxes come in. 

Custom kraft mailer bags are made from recycled paper and are one of the most popular packaging options for businesses looking for environmentally friendly and cost-effective packaging. In this blog post, we will look at the advantages of personalized Kraft mailer boxes and why they are an excellent packaging option.

How many various sorts of mailer packaging are there with pros and cons?

There are several types of mailer packaging on the market, each with its own set of advantages and disadvantages. In this guide, we will go over the most common types of mailer wrapping and their benefits and drawbacks:

Paperboard mailers

Paperboard mailers form thick paperboard that is strong enough to protect products during transit. These custom mailers boxes are light, easy to store and dispose of, and can be easily customized with branding and product information.

The disadvantage of paperboard mailers wholesale is that they are not as durable as other mailer types, making them less suitable for heavy or fragile items. They may also be less resistant to moisture, dust, and other external factors.


  • Portable and simple for using
  • Branding and product information can print on the surface
  • Low-cost and ecologically responsible


  • It is simple to store and dispose of
  • Not suitable for heavy or fragile products
  • May not provide as much protection against external factors
  • Not as long-lasting as other mailer types

Bubble mailers

Bubble mailers are made of paper or plastic and contain a layer of bubble wrap on the inside to provide additional cushioning and protection for products. Because the bubble wrap layer absorbs shock and impact during transit, these mailers are ideal for shipping delicate or fragile items.

Bubble-printed mailers come in a variety of sizes and can be easily customized with branding and product information. The major drawback of bubble mailers is that they are less environmentally friendly than paperboard mailers and may be more expensive.


  • Suitable for fragile or delicate items
  • The bubble wrap layer provides additional cushioning and protection
  • Available in a variety of sizes


  • No printable surface for branding or product information
  • Less environmentally friendly than paperboard mailers
  • It might not be as cost-effective
  • More substantial and heavier than paperboard mailers

Poly custom mailer boxes

Poly mailers create of a lightweight, water-resistant plastic material. These mailers are appropriate for sending non-fragile items like clothing, books, and other soft goods. Poly mailers in bulk come in a variety of sizes and can be easily customized with branding and product information. Poly mailing boxes are less eco-friendly than paperboard mailers and may not provide as much protection against external factors such as moisture and temperature changes.


  • Robust and water-repellent
  • For non-fragile goods only
  • Obtainable in a range of sizes
  • Printed surface for product information and branding 


  • Fewer environmentally friendly than paperboard mailers
  • It might not offer as much defense against outside influences
  • Unsuitable for objects that are fragile or heavy

Corrugated mailers

Thick, sturdy, corrugated cardboard utilize to make corrugated mailer boxes, making them tough and durable. These mailers are appropriate for transporting bulky or delicate products like glassware, electronics, and other items that need more protection. Corrugated mailers are also offered in a variety of sizes and are simple to print with company names and product details. Affordable corrugated mailers have the drawback of being bigger and more expensive than other mailer kinds.


  • Dependable and sturdy
  • Appropriate for bulky or delicate objects
  • Obtainable in a range of sizes


  • More pricey and bulkier than other mailer kinds
  • Not as green as mailers made of paperboard
  • Maybe inappropriate for non-fragile things

New printing tactic for custom mailer boxes

Mailer box printing techniques have evolved, and new methods have emerged to meet the changing needs of businesses and consumers. Digital printing is one of the most recent techniques for printing mailer containers. This guide will explain what digital printing is, its advantages, and how it works:

What is digital printing?

Digital printing is a printing technique in which images or text are printed on a material such as paper, cardboard, or plastic using a digital file. This printing, unlike traditional printing techniques such as offset printing, does not necessitate the creation of printing plates or screens. Files of digital are instead sent directly to a printer, which prints the images or text on the material.

How digital printing works for custom mailer envelopes

The steps for digital printing personalized mailer packs are as follows:

Design for custom mailer boxes

The design for the mailer printed box creates utilizing graphic design software.


Utilize specialized software, the design prepares for printing. This includes inspecting the design’s color and resolution to ensure high-quality printing.

Printing custom mailer boxes

Printing involves sending the design to a digital printer, which prints the image or text on the material.


Using a cutting machine, the printed material is cut to the desired size and shape. The boxes are folded and glued together to form the mailer box.

The pluses of digital printing for product mailer pack

High-quality printing 

Digital printing produces sharp, clear, and vibrant images and text. To ensure accurate color reproduction, the digital printing process employs advanced color management techniques.

Quick turnaround time

Because no printing plates or screens are required, digital printing has a quick turnaround time. This makes it an excellent choice for companies that require quick turnaround times for their packaging requirements.

Customization for mailer boxes

Personalization is possible with digital printing because each mailer box can print with a distinct design or message. This enables companies to design distinctive packaging that distinguishes them from their competitors.

Digital printing is a novel and innovative method of producing cardboard mailer boxes. Digital printing is an excellent choice for businesses that require short-run packaging printing. It’s a great way to make one-of-a-kind packaging that stands out from the crowd.

Wrapping it all up

Custom Kraft printed mailer packages are an excellent choice for businesses seeking eco-friendly, cost-effective, versatile, and secure packaging. Their durability and customizability make them an excellent marketing tool. Overall, Kraft mailing boxes provide businesses with a sustainable and cost-effective packaging solution that is functional as well as aesthetically pleasing.